More Model Making

The 120-strut tensegrity model described earlier uses the “zigzag,” rather than the “circuit” pattern that was used for the 6-, 12-, and 30-strut tensegrity spheres. The terms refer to the paths the tendons take between strut ends.

Detail of spherical tensegrity (top) showing the circuit pattern, and detail of tensegrity polyhedron (bottom) showing the zigzag pattern for the tendons connecting the endpoints of struts.
The path that the tendon takes between the strut’s endpoints can follow a circuit pattern (top), or a zigzag pattern (bottom). The circuit pattern is most appropriate for modeling the spherical tensegrities, while the zigzag pattern is more appropriate for modeling the polyhedral tensegrities.

The zigzag pattern, though not the ideal pattern for any “true” tensegrity structure, does make modeling the polyhedral tensegrities a bit simpler. It is less practical, however, for modeling the spherical tensegrities; as the strut ends move closer together, the pattern introduces tension that works against the the integrity of the structure, as I’ve tried to show below.

Detail of spherical tensegrity with red arrows indicating the negative tension introduced by the zigzag pattern for tendons.
As the strut endpoints move closer together and the tensegrity approaches its spherical phase, negative tension is introduced (red arrows) that works against the integrity of the structure.

We can reduce this negative tension by increasing the length of the struts until they overlap. This reduces and redirects the negative tension and allows the structure to approach, but not fully reach, the spherical phase. This approach was used in the 120-strut tensegrity model described earlier, and is a common strategy for modeling the more complex tensegrities.

Spherical tensegrity detail with struts lengthened until they overlap, A red line indicates the zigzag pattern of the tendons with negative tension reduced.
Increasing the length of the struts until they overlap can help to address the negative tension introduced by the zigzag pattern.

In the following, I use the zigzag pattern to construct models of the tensegrity tetrahedron, octahedron, and icosahedron.

Materials:

  • 1/4″ wooden doweling.
  • 3/64″ inch braided polyester/nylon cord.

Procedure:

  1. Cut the 1/4″ doweling into the lengths specified for the specific model.
  2. Make two perpendicular cuts, about 1 mm wide and 1/4″ deep, into the ends of each strut so that the cuts at both ends align. The cuts should slightly thinner than the cord being used for the tendons. Any coping saw, jigsaw, or band saw should work.
  3. Pull the braided cord through a slot at one end of each strut, leaving a short length from the end of the cord dangling.
  4. Hold the strut with the dangling cord briefly over a candle (or other source of flame) and pull away just as the dangling end of the cord begins to melt, then carefully flatten the melted cord (it will be hot!) against the strut to form a seal that will prevent the cord from being pulled out of the slot.
  5. Pull the cord along the length of the strut, then down and through the slot at the opposite end until taut.
  6. With the cord pulled tight against the strut, grasp the cord halfway along its length and pull away from the strut to create just enough slack as the “dip” specified for the of the specific model.
  7. Cut the cord and seal the end as before.

Assemble by sliding the braided cord of each dangler into the slots of its connecting struts. Friction alone should hold the struts in place until the structure is fully assembled.

6-Strut Tensegrity Tetrahedron

This produces a fairly compact tensegrity tetrahedron that stands about 5 inches (12.7 cm) high.

Photographs of a completed model of the 6-strut tensegrity tetrahedron using wooden doweling and polyester cord in the zigzag pattern.
Finished model of the tensegrity tetrahedron.

Make six, 6-inch (15.25 cm) struts as described above with a dip of about 3 cm.

Note: A smaller dip will force the strut ends together and make for a more polyhedral shape, but the model will be more difficult to assemble.

Photograph of a strut with its tendon sling extended over a ruler and showing a 3 cm dip for the model of the 6-strut tensegrity tetrahedron.
For a strut length of 6 inches, a dip of about 3 cm is recommended for the tensegrity tetrahedron.

Step 1. Link three struts into a clockwise, or counter-clockwise triangle. This forms one of the four triangular vertices of the tetrahedron.

Photographs of the two alternatives for the 3-strut triangular-loop vertices of the 6-strut tensegrity tetrahedron: one clockwise (right) and one counter-clockwise (left).
Step 1 in the assembly of the tensegrity tetrahedron. The vertices are assembled as triangular loops, which can be either clockwise (right) or counter-clockwise (left), but never both in the same structure.

Step 2. Add three additional struts and connect as illustrated to form a loosely-structured tetrahedron.

Photographs of Step 2 in the assembly of the model of the 6-strut tensegrity tetrahedron.
Assembly of the tensegrity tetrahedron.

Step 3. Turn the assembly over and connect the remaining strut-ends to form three additional triangular vertices, making sure to connect them in the same direction (clockwise or counter-clockwise) as the one you assembled in Step 1.

Photographs of Step 3 in the assemble of the model of the 6-strut tensegrity tetrahedron.
Detail of the triangular loop at a vertex of the tensegrity tetrahedron.

Step 4. Adjust the structural tension by widening (to increase tension) or narrowing (to decrease tension) each of the triangles that form the four vertices of the tetrahedron.

12-Strut Tensegrity Octahedron

This produces a tensegrity octahedron approximately 7.5 inches (19 cm) in diameter.

Photographs of a completed model of the 12-strut tensegrity octahedron using wooden doweling and polyester cord in the zigzag pattern.
Finished model of the tensegrity octahedron.

Make twelve, 6-inch (15.25 cm) struts as described above with a dip of about 2 cm.

Note: A smaller dip will force the strut ends together and make for a more polyhedral shape, but the model will be more difficult to assemble.

Photograph of strut with its tendon sling extended over a ruler and showing a 2 cm dip for the model of the 12-strut tensegrity octahedron.
For a strut length of 6 inches, a dip of about 2 cm is recommended for the tensegrity octahedron.

Step 1. Link four struts into a clockwise, or counter-clockwise square. This forms one of the six vertices of the octahedron.

Photographs of the two alternatives for the 4-strut square-loop vertices of the 12-strut tensegrity octahedron: one clockwise (left) and one counter-clockwise (right).
Step 1 in the assembly of the tensegrity octahedron. The vertices are assembled as square loops, which can be either clockwise (left) or counter-clockwise (right), but never both in the same structure.

Step 2. Add four additional struts and connect as illustrated to form a pyramid shape, i.e., a four-sided prism with a square base.

Photographs of Step 2 in the assembly of the model of the 12-strut tensegrity octahedron.
Step 2 in the assembly of the tensegrity octahedron.

Step 3. To the pyramid, attach four additional struts as illustrated. Note that after making all the connections shown, you will have made five additional square vertices, all assembled in the same direction (clockwise or counter-clockwise) as one assembled in Step 1.

Photographs of Step 3 in the assembly of the model of the 12-strut tensegrity octahedron.
Step 3 in the assembly of the tensegrity octahedron

Step 4. Turn the assembly over and connect the remaining strut-ends to form the final square vertex, making sure to connect them in the same direction (clockwise or counter-clockwise) as the others.

Photographs of Step 4 in the assembly of the model of the 12-strut tensegrity octahedron.
Step 4 in the assembly of the tensegrity octahedron.

Step 5. Adjust the structural tension by widening (to increase tension) or narrowing (to decrease tension) each of the squares that form the six vertices of the octahedron.

30-Strut Tensegrity Icosahedron

This produces a tensegrity icosahedron approximately 9 inches (about 23 cm) in diameter.

Photographs of a completed model of the 30-strut tensegrity icosahedron using wooden doweling and polyester cord in the zigzag pattern.
Finished model of the tensegrity icosahedron.

Make thirty, 6-inch (15.25 cm) struts as described above with a dip of about 1.25 cm.

Note: A smaller dip will force the strut ends together and make for a more polyhedral shape, but the model will be more difficult to assemble.

Photograph of a strut with its tendon sling extended over a ruler and showing a 1.25 cm dip for the model of the 30-strut tensegrity icosahedron.
For a strut length of 6 inches, a dip of about 1.25 cm is recommended for the tensegrity icosahedron.

Step 1. Link five struts into a clockwise, or counter-clockwise pentagon. This forms one of the twelve vertices of the icosahedron.

Photographs of the two alternatives for the 5-strut pentagonal-loop vertices of the 30 strut tensegrity icosahedron: one clockwise (right) and one counter-clockwise (left).
Steps 1 in the assembly of the tensegrity icosahedron. The vertices are assembled as pentagonal loops, which can be either clockwise (right) or counter-clockwise (left), but never both in the same structure.

Step 2. Add five additional struts and connect as illustrated to form a pentagonal prism.

Photographs of ten struts combined to form one of the two pentagonal prisms to be used in the model of the 30-strut tensegrity icosahedron.
Step 2 and Step 3 in the assembly of the tensegrity icosahedron.

Step 3. Make a second pentagonal prism identical with the first. This will be used in the final step.

Step 4. To the first pentagonal prism, attach ten additional struts and connect as illustrated. Note that after making all the connections shown, you will have made five additional pentagonal vertices, all assembled in the same direction (clockwise or counter-clockwise) as one assembled in Step 1.

Photographs of Step 4 in the assembly of the model of the 30-strut tensegrity icosahedron.
Step 4 in the assembly of the tensegrity icosahedron.

Step 5. Turn the assembly over and attach to the second pentagonal prism you assembled in Step 3.

Photographs of Step 5 in the assembly of the model of the 30-strut tensegrity icosahedron.
Step 5 in the assembly of the tensegrity icosahedron.

Step 6. Adjust the structural tension by widening (to increase tension) or narrowing (to decrease tension) each of the twelve pentagonal vertices of the icosahedron.